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The
following items are what you need to completely rebuild your doors.
I bought the door kit from Kustom 1
The vent windows from Blimp very nice
The Door panels in a complete TMI interior kit from Pacific Customs
Door handle kit from WCM
Window Winders and Wood accent kit from Chirco
I had the vent window plate chromed at a local shop
The quality of all the parts I thought was really good and the fit
was almost perfect, just needed a little massaging to make it
perfect. The only bad piece was the crappy door seal, it fit good
but lets see how it holds up. The whole TMI kit I was impressed with
I heard their quality was not that well but everything fit like a
glove. Overall the hardest part of this built was getting the vent
window in place. You need to have someone hold the top rear of the
outer scraper or your car will get scratched up. While someone holds
that someone else needs to hold the lip of the inner scraper so it
will not pull down into the door while the vent window is being put
into place. I was a pain but the end result is fantastic. If you
have any question please post on our message board or email me at
DSSKvwclub@hotmail.com
Outer
Scraper

Felt
Window Channel

Door
Seals

Window
felt front channel

Inside
Scraper

Vend
Window Frame

This is
the striker plates which are made of stainless steel and the vent
window locking plate that is made of aluminum. I hade these chromed

Brand
new vent window with wood insert. Blimp/Chirco

Door
handles

Door
handle inside cover

Door
handle plates

Vent
window seal

Vent
window flap seal

Window
winders

Door
Panels w grab handle

Parts
and tools to rebuild vent windows

Don’t
substitiute this is the best $4.00

I put
tape on the pliers not to scratch the metal

A guide
on parts

Completely
dissassembled vent window frames

When
assemblying put this part of the vent window seal on first

You will
need a small flathead screwdriver to work the seal into the channel
in these areas

Once the
vent window seal is in place, put the vent window into the vent
window frame

Place a
rivet into the of the vent window/ vent window frame

Chrome
vent window plate and striker plate

Bend the
tabs of the striker plate over with the pliers and make them flat on
the vent window plate

Assembled

Vent
window flap seal is worked into the channel on the vent window
plate, in hindsight I would put some weather stripping on this
between the seal and plate

Once the
vent window and plate is assembled, put a rivet on the top

Rivet on
the bottom, this part is pretty tight, make sure that the head of
the rivet gun is flush or the the rivet will jam

Vent
window assembled and front felt channel

Put
weather stripping on vent window plate and then attach the front
channel

The
channel will want to pull away from the vent window plate so I used
ties on the bottom and top and had them sit for acouple of hours,
vent windows are completely done now

This is
what you need to build your doors and the two magazines that cover
doing this

Some
door kits you will need your original hardware so don’t throw it
away

First is
the outer scraper, simply snap the bottom into place

The
scraper will need massaging to have it conform to your door, take
your time and work it slowly. When you put the vent window in you
will need to press on this corner so it does not drift and scratch
your paint get bent up


When you
put the inner scraper only pop in the front tab that will be where
the vent window is, you do this so you can have some play

From
this point it’s a two person job. Someone should hold the top rear
of the outer scraper while the other slides the vent window into
place

The vent
window and scraper where they meet is very tight which will cause
the inner scraper to get dragged down into the door. Take your time
this is a two person job

One you
have the scapers and vent window in place put the screw into the top
where the vent window frame meets the door


Felt
channel reataining clips, very important they keep the felt channel
up

Put the
clips into their holes

Put
clips in on the top

Some
weather stripping

Weather
Stripping

Line up
the felt where you want it, start next to the vent window and work
your way back

I did
not use any weather stripping down here

Door
seals

Apply a
good amonunt of weather stripping on the inside of the door seal
area

You will
need to pop out the bolt out

The
thick part goes into the jam of the door

Start at
the top corner of the door where this seal is formed

Work
each side to the bottom first, do not stretch the rubber or it will
retract later and possibly cause sealing issues, lastly do the
bottom you will have to cut some excess material

Door
handle cover

Door
handle plates

Door
Handles

TMI door
panels and door pull

Door
panel clips you need 56

Window
winder

Using
10mm socket put the handle in place

Backside
of door panel with door pull handle through other side the plate
will need to be bored grooved out towards the the center on both
sides to fit, I did it with a dremel and stone tip

Put the
washer in place

Put on
the screws and tighten them down

With
pliers pull the door panel clips all the way to the edge of their
holes

Line up
all the clips first, the start pushing them in on top


When the
top is done push in the bottom ones

Finally
push in the sides

Put the
wood insert in place

Put the
handle in place

Put the
bolt in place

Tighten
it up

Put the
door handle plate in place and put the bolt in

Pop in
the cover plate

The door
is completely finished

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